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  • SKD61圆棒.jpg
  • 1.2344圆棒-1(1751333109395).jpg
  • 1.2344圆棒1(1751333109423).jpg
  • 1.2344 ESR -1(1751333108592).jpg
  • 1.2344 -ESR 主附图(1751333108769).jpg
  • 1.2344 ESR(1751333108597).jpg
  • 1.2344 ESR主图1(1751333108689).jpg
  • 1.2344 LF+VD+SER 主图(1751333108754).jpg
  • 1.2344库存(1751333109555).jpg
  • 1.2344圆棒(1751333109353).jpg
  • 1.2344圆棒-2(1751333109413).jpg
  • H13 ESR 圆棒红.jpg
  • SKD61-主图.jpg

4Cr5MoSiV1(H13,1.2344,SKD61)


4Cr5MoSiV has become the benchmark of hot work die steel with "high cost performance + comprehensive performance balance".


Production Process


Refining Furnace Production
Refining Furnace Production
Vacuum Degassing
Vacuum Degassing
Steel Ingot Pouring
Steel Ingot Pouring
Electric Slag
Electric Slag
Forging Processing
Forging Processing
Annealing Treatment
Annealing Treatment
Cutting and Processing
Cutting and Processing
Peeling Treatment
Peeling Treatment
Car Polishing Processing
Car Polishing Processing

Details


Product description

4Cr5MoSiV has become the benchmark of hot work die steel with "high cost performance + comprehensive performance balance".

 

Smelting method

Mainstream process: electric arc furnace (EF) primary smelting + LF ladle refining + VD vacuum degassing: control of sulfur (S ≤ 0.005%), phosphorus (P ≤ 0.015%) and gas (O ≤ 15 ppm);

Upgrading process: Electrostatic remelting (ESR) is used for high-end batches, oxygen content is reduced to ≤ 8 ppm, and inclusions A/B/C are ≤ 1.0 grade (ASTM E45).

 

Process characteristics

Heat treatment process

Process

Parameter

Target effect

Annealing

850~880℃slow cooling to 500℃ then air cooling

Hardness ≤220 HB,easy to process

Quenching

1020~1050℃oil cooling/gas quenching

Hardness 52~56 HRC(grain size 8~10 )

Tempering

Twice(540~600℃ + 560~620℃)

Hardness 45~52 HRC, the second hardening peak is excited

Key points:

Avoid tempering at 500 ~ 550 ℃ (brittle interval); Large modules need to be heated up in steps (1 hour for each 25 mm thickness).

Forging process: multi-way upsetting and drawing (forging ratio ≥ 3), initial forging 1100 ~ 1150 ℃, final forging ≥ 850 ℃.

 

Purity

Lement limit control proces

Element

Limit

Control process

Sulfur (S)

≤0.005%

LF deep desulfurization

Phosphorus(P)

≤0.015%

 

Oxygen(O)

≤15 ppm

VD vacuum degassing

inclusion

Class A/B/C≤  1.0

Optimization of ESR process

 

Micro-structure

Annealed state: spherical pear-lite + uniform carbide (Cr7C3, VC); Quenched and tempered state: tempered martensite matrix + dispersed alloy carbide (Mo C, VC), grain size ASTM 8 ~ 10.

 

Impact work Impact

toughness at room temperature: ≥ 25 J (conventional heat treatment state);

High temperature performance: impact energy at 600 ℃ ≥ 15 J, excellent thermal fatigue resistance.

 

Ultrasonic flaw detection

Standard: SEP 1921/ASTM A388;

Level: Ordinary grade: defect ≤ Φ2 mm equivalent;

ESR high quality: defect ≤ Φ1 mm equivalent (full section inspection).

 

Ex-factory status

Type

Hardness range

Machining Suitability

Annealed

≤220 HB

Heavy Cutting/Etching

Pre-hardened

38~45 HRC

direct finish machining, without heat treatment deformation

 

Size specification

Type

Size range

Surface treatment

Round

Φ20~600 mm × 1~6 m

black skin/fine grinding(Ra≤0.8μm)

Plate

Thickness 20~300 mm × W 1000~2500 mm

Hot rolled/milled

Square

50×50~400×400 mm

special precision insert

 

Main features

High temperature strength and toughness: 600 ℃ hardness > 300 HB, tensile strength ≥ 1000 MPa;

Thermal fatigue resistance: cold and hot alternating stress resistance, crack resistance superior to 3Cr2W8V;

High harden-ability: 150 mm section with uniform hardness (fluctuation ≤ ± 2 HRC); Machining friendliness: the annealed state has excellent machinability, and the polishing reaches Ra ≤ 0.05 μm; Compatible with nit-riding (surface hardness ≥ 1000 HV) and PVD coatings such as CrAlN.

 

Product application area

Area

Typical component

Performance adaptation point

Die casting steel

aluminum/magnesium alloy cylinder body and sprue Bush

resistant to molten metal erosion (≤ 600 ℃)

Hot forging steel

Crankshaft/connecting rod forging die (≤ 400mm thick)

Impact resistance + high temperature stability

Extrusion die

Aluminum extrusion cylinder and die cushion

High thermal conductivity (24.3 W/m · K)

Plastic steel

Engineering plastic injection mold (including glass fiber)

Wear resistant and corrosion resistant

High Speed Stamping steel

Automobile Panel Punch and Die

High Hardness (48 ~ 52 HRC)

 

Packing and shipping

Generally, packing and transportation will be arranged according to the customer's requirements, whether to pack and arrange the appropriate mode of transportation, vehicles, such as whether to directly load and transport, whether to pack steel belts, whether to pack and spray marks, etc.

SKD61圆棒.jpg
1.2344圆棒-1(1751333109395).jpg
1.2344圆棒1(1751333109423).jpg
1.2344 ESR -1(1751333108592).jpg
1.2344 -ESR 主附图(1751333108769).jpg
1.2344 ESR(1751333108597).jpg
1.2344 ESR主图1(1751333108689).jpg
1.2344 LF+VD+SER 主图(1751333108754).jpg
1.2344库存(1751333109555).jpg
1.2344圆棒(1751333109353).jpg
1.2344圆棒-2(1751333109413).jpg
H13 ESR 圆棒红.jpg
SKD61-主图.jpg

FAQ


Q How should I choose the right die steel material for my die?

Ans: There are several key factors to consider when selecting a die steel, including: Mold use: injection molding? Die casting? Stamping? Cold work? Hot work? Processing material: plastic type (including glass fiber?) , metal type, yield requirements. Performance requirements: wear resistance, toughness, corrosion resistance, high temperature strength, polishing, dimensional stability. Budget: The price of different material grades varies greatly. Processing conditions: working temperature, stress, cooling mode. Suggestion: Provide as much detail as possible about the application of the die, or contact our technical sales team directly, and we will recommend the most suitable material grade according to your specific needs.

Q Is the die steel provided by you genuine? How to ensure the quality of materials?

Ans: Yes, the die steel we provide is produced and processed independently. We have long-term cooperation with first-line brands at national and abroad to ensure that all materials are genuine. We provide a complete original warranty (material certificate), including key data such as chemical composition and physical properties. We will also carry out strict factory re-inspection of some materials to ensure that the quality meets the standards.

Q The price of die steel fluctuates greatly. What are the main factors affecting the price?

Ans: The price of die steel is mainly affected by the following factors: Raw material cost: market price fluctuation of alloy elements (such as chromium, molybdenum, vanadium, tungsten, etc.). Production process: ESR, VD/VAR and other special processes increase the cost. Grade and brand of material: The price of material with high performance and famous brand is higher. Specifications and sizes: Premium prices may apply for special sizes, large sizes, or small quantities. Market supply and demand: changes in supply and demand in global and regional markets. Processing state: the price of pre-hard state (such as P20, 718, NAK80, etc.) Is higher than that of annealed state. We will provide a transparent and reasonable quotation according to the market situation.

Q What is time for delivery?

Ans: The delivery time depends on: Material inventory status: Common brands and specifications We usually have in stock, can achieve faster delivery (for example: 1-3 working days). Material specification and status: special size, uncommon brand or special treatment (such as pre-hardening, deep processing) may need to be ordered, the cycle is relatively long (for example: 1-6 weeks). Order size: Large orders may require coordinated production scheduling. Please tell us your specific requirements (brand, specification, status, quantity) at the time of inquiry, and we will provide the most accurate delivery information.

Q Can you provide heat treatment or processing services after the purchase of die steel?

Ans: Yes, we provide complementary professional services: Heat treatment: With professional heat treatment equipment (vacuum quenching, cryogenic treatment, tempering, etc.) And strict process control, we can provide customers with precise heat treatment services (according to material brand and hardness requirements). Finish machining: We can provide precision machining services such as milling, grinding (surface grinding, internal and external grinding), wire cutting, EDM, etc. According to customer's drawings. Please provide your specific needs (drawings, technical requirements), and we will evaluate and provide quotations and service programs.

Q The mold cracks and wears too fast during use. What are the possible reasons? Is it related to the material?

Ans: The causes of mold failure are complex and diverse, which may be related to materials, but also involve many links such as design, processing, heat treatment, service conditions, etc.: Material factors: improper selection of materials (performance does not match the working conditions), internal defects of materials (inclusions, segregation), counterfeit and shoddy materials. Heat treatment factors: Improper process leads to poor structure, uneven hardness and excessive residual stress. Design/processing factors: stress concentration, poor surface roughness, too deep tool marks. Usage factors: overload, insufficient lubrication, poor cooling, improper maintenance. Suggestion: In case of failure, please provide detailed information as much as possible (material grade, heat treatment status, photos of failure location, description of working condition). Our technical team can assist you in preliminary analysis to determine whether it is related to the material or provide suggestions for improvement.

Q Do you have a minimum order quantity (MOQ) requirement for your die steel products?

Ans: For the stock of conventional grades and specifications, we usually do not have strict MOQ restrictions, and can be purchased according to the actual needs of customers. For materials requiring special orders (such as unusual grades, special sizes, customized heat treatment/processing), Certain MOQ requirements may be set to ensure the economy of production, usually a minimum of 8 tons. Please consult our sales staff for specific MOQ before placing an order.

Q In addition to standard grades, can you offer special die steels with custom compositions?

Ans: We mainly deal in standard grades of die steel, which are widely proven to meet the needs of most applications. For the development of customized alloys with special performance requirements, this usually involves a large amount of R & D investment and production coordination, which is costly and takes a long time. We recommend that priority be given to the material closest to the demand from among the existing mature grades, or to meet special requirements by optimizing the heat treatment and surface treatment. If there is a need for customization, please specify the technical requirements and we will evaluate the feasibility.

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Qualifications


Certification of Contractual fidelity
Certification of Service Integrity Capital
Commercial Credit Certification of China Die Steel Industrial
Commercial Credit Certification of Awarded Enterprise
Commercial Credit Certification of Quality Guardianship
Commercial Credit Certification of Probity-treasured Bid

Production equipment


Gantry Milling Machine

Gantry Milling Machine

Lathe

Lathe

Sawing Machine

Sawing Machine

3000-Ton Stamping Presses

3000-Ton Stamping Presses

Annealing Furnace

Annealing Furnace

Laboratory Hydrogen Oxygen Nitrogen Gas Analyzer

Laboratory Hydrogen Oxygen Nitrogen Gas Analyzer

Forge Hammer

Forge Hammer

Vacuum Degassing Furnace

Vacuum Degassing Furnace

Steelmaking Workshop Production

Steelmaking Workshop Production

Steelmaking Production Operations

Steelmaking Production Operations

Production of Steel Ladles

Production of Steel Ladles

Producing Electric Arc Furnace

Producing Electric Arc Furnace

Steel Production

Steel Production

Refined Furnace Exterior Photo

Refined Furnace Exterior Photo

Refining Furnace Operating Room

Refining Furnace Operating Room

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